IIoT, MES and Digital Twin:
your factory
under control, in real time
Connect machines, monitor production and optimize processes. Boost OEE by up to +25%, eliminate paper and make decisions based on data — not impressions.
Industrial Internet of Things
Smart connectivity between machines, sensors and business systems. Real-time monitoring of production, energy and quality parameters for data-driven decisions.
- Edge and cloud computing architecture
- OPC-UA, MQTT, Modbus protocols
- Real-time dashboards and AI alerting
- Bidirectional ERP and MES integration
Manufacturing Execution System
Modular MES systems with built-in AI for real-time management and control of manufacturing production. 7 modules, live OEE, full traceability.
- 7 integrated modules (Production, Quality, Energy…)
- Real-time OEE and KPIs
- Product traceability and genealogy
- Conversational AI in natural language
Simulation and Digital Twin
Accurate digital models of production processes to optimize before investing. Dynamic digital twins to predict system behavior in real-world scenarios.
- Product, Process and System Twin
- What-if simulation without stopping the line
- Virtual commissioning of plants
- Operator training in virtual reality
What you get with
digital transformation
Measurable results from implementation, not promises: the numbers come from real installations at Key4 customers.
OEE +25%
Overall plant efficiency improved through real-time monitoring and continuous optimization.
Reduced scrap
Less waste thanks to real-time quality control and full batch traceability.
Predictive maintenance
Act before the failure, not after. Unplanned downtime reduced by up to 50%.
Zero paper
Fully digitized and traceable processes. Orders, quality and maintenance on tablets on the shop floor.
Start your digital transformation
Request a free assessment of your digital maturity: together we'll identify the opportunities with the highest ROI for your factory.