Digital Twin &
Simulation:
optimize before you invest
Create a faithful digital replica of your plant. Test changes, simulate scenarios and optimize processes in a safe virtual environment — before touching the real line and without production risks.
- Faithful modelingDigital replica built from CAD, process data and technical specifications. The model reflects the real physical behavior of the asset.
- What-if simulationTest changes to the product mix, new products or volume variations on the twin before touching the real line. Zero production risk.
- Virtual commissioningPLC software and control logic validated on the digital twin before physical installation. Reduced commissioning times.
- Continuous IIoT updateThe twin feeds on real sensor data from the field and stays permanently aligned with the physical plant.
The value of the Digital Twin comes from your plant's real data, not generic benchmarks. Every simulation starts from the baseline of your specific process.
3 types of digital twin.
One connected ecosystem.
Each twin type answers a specific question: what the product does, how the process works, how it integrates into the business ecosystem.
Product Twin
A faithful virtual replica of the physical product: geometry, materials, mechanical and thermal behavior. Validate the design before physical prototyping, eliminating costly rework cycles.
- Pre-production virtual validation
- Integrated FEM and CFD analysis
- Elimination of costly rework cycles
Process Twin
A digital model of the entire production process: machining sequences, cycle times, material flows and bottlenecks. Optimize before touching the real line.
- Bottleneck identification
- Risk-free what-if simulation
- Production mix and volume optimization
System Twin
A replica of the entire production plant or supply chain: interconnecting product twin and process twin in a virtual ecosystem to simulate complex enterprise-level scenarios.
- Supply chain optimization
- Crisis scenario simulation
- Data-driven investment planning
From model to continuous
optimization.
The Digital Twin is not a one-off project: it's an asset that improves over time thanks to incoming IIoT data from the real plant.
Modeling
Building the digital twin starting from CAD data, process data and technical specifications. The model faithfully replicates real physical behavior.
Simulation
Running dynamic simulations: flows, times, consumption, failures. Each scenario can be repeated endlessly with different variables.
Analysis
Extracting KPIs, identifying bottlenecks, comparing alternative scenarios. Structured data for decision-making.
Continuous optimization
The twin updates in real time thanks to IIoT data. The virtual model improves with every real production cycle.
End-to-end simulation.
From the cell to the system.
Every feature is designed for real operational use, not laboratory demos.
Factory layout simulation
3D modeling of the production layout and dynamic simulation of material flows, AGV/AMR routes and workstations. Optimize the space before you build.
Virtual commissioning
Virtual commissioning of plants and robotic cells: test PLC software and control logic on the digital twin before physical installation, reducing commissioning times.
Virtual predictive maintenance
The digital twin continuously monitors the behavior of the real asset (via IIoT) and compares it with the expected model. Deviations = predictive signals of an imminent failure.
VR/AR operator training
Train operators on safe digital replicas: standard procedures, abnormal situations and extraordinary maintenance simulated in virtual environments. No risk to production.
What-if analysis & optimization
Test hundreds of scenarios in parallel: changes to the product mix, new products, volume variations, additional resources. Decide with data, not intuition.
The digital twin feeds
on real data from the plant.
By combining our IIoT platform with the Digital Twin, the virtual model updates in real time with sensor data. The result: a twin that's always true to reality, not a static model that grows outdated.
Digital Twin in every industry
Digital Twin finds application in every sector: from precision machining to continuous processes, from automotive to pharmaceutical.
Automotive
Digital twins of assembly lines, model-change simulation and takt time optimization.
Aerospace & Defence
Virtual commissioning of machining cells, structural FEM analysis and rapid commissioning.
Robotics & Automation
Dynamic simulation of robotic cells, offline validation of robot programs before go-live.
Process Industry
Digital twins of chemical and pharmaceutical plants to optimize process parameters and prevent deviations.
Create the digital twin
of your plant.
We start from a single line or a critical cell. In 4-6 weeks you'll have the operational model and the first measurable results.
Free assessment · First simulated scenario included · Dedicated technical support